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Fastener

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Typical fasteners (US quarter shown for scale)

A fastener (US English) or fastening (UK English)[1] is a hardware device that mechanically joins or affixes two or more objects together. In general, fasteners are used to create non-permanent joints; that is, joints that can be removed or dismantled without damaging the joining components.[2] Welding is an example of creating permanent joints. Steel fasteners are usually made of stainless steel, carbon steel, or alloy steel.

Other alternative methods of joining materials include: crimping, welding, soldering, brazing, taping, gluing, cement, or the use of other adhesives. Force may also be used, such as with magnets, vacuum (like suction cups), or even friction (like sticky pads). Some types of woodworking joints make use of separate internal reinforcements, such as dowels or biscuits, which in a sense can be considered fasteners within the scope of the joint system, although on their own they are not general purpose fasteners.

Furniture supplied in flat-pack form often uses cam dowels locked by cam locks, also known as conformat fasteners. Fasteners can also be used to close a container such as a bag, a box, or an envelope; or they may involve keeping together the sides of an opening of flexible material, attaching a lid to a container, etc. There are also special-purpose closing devices, e.g. a bread clip.

Items like a rope, string, wire, cable, chain, or plastic wrap may be used to mechanically join objects; but are not generally categorized as fasteners because they have additional common uses. Likewise, hinges and springs may join objects together, but are ordinarily not considered fasteners because their primary purpose is to allow articulation rather than rigid affixment.

Industry

In 2005, it was estimated that the United States fastener industry runs 350 manufacturing plants and employs 40,000 workers. The industry is strongly tied to the production of automobiles, aircraft, appliances, agricultural machinery, commercial construction, and infrastructure. More than 200 billion fasteners are used per year in the U.S., 26 billion of these by the automotive industry. The largest distributor of fasteners in North America is the Fastenal Company.[3]

Materials

There are three major steel fasteners used in industries: stainless steel, carbon steel, and alloy steel. The major grade used in stainless steel fasteners: 200 series, 300 series, and 400 series. Titanium, aluminium, and various alloys are also common materials of construction for metal fasteners. In many cases, special coatings or plating may be applied to metal fasteners to improve their performance characteristics by, for example, enhancing corrosion resistance. Common coatings/platings include zinc, chrome, and hot dip galvanizing.[4]

Applications

When selecting a fastener for industrial applications, it is important to consider a variety of factors. The threading, the applied load on the fastener, the stiffness of the fastener, and the number of fasteners needed should all be taken into account.

When choosing a fastener for a given application, it is important to know the specifics of that application to help select the proper material for the intended use. Factors that should be considered include:

  • Accessibility
  • Environment, including temperature, water exposure, and potentially corrosive elements
  • Installation process
  • Materials to be joined
  • Reusability
  • Weight restrictions[5]

Automotive

Fasteners are an essential component of maintenance and repair in the automotive industry, as they secure exhaust systems, engine blocks, chassis components, and more. Further, fasteners hold trim pieces and exterior body panels in place. They can also be used to construct recreational vehicles such as boats or motorcycles.[6]

Home improvement

Home improvement projects are made much easier with fasteners since they provide a secure hold without requiring special tools or skills. They can be used to attach furniture legs or hang curtains on your walls without drilling holes into walls or countersink screws into furniture pieces. Fasteners are also effective for putting together cabinets and shelving units quickly and easily; all that is needed is to line up two pieces with the fastener in place and then tighten it down with a screwdriver or wrench.[7]

Industrial

In the industrial realm, fasteners can join wooden beams together or attach metal walls to concrete foundations in the construction industry, while in manufacturing processes they help assemble computers, robots, and other machines. With their strength and durability, these fasteners can withstand vibrations or harsh conditions.[8]

Types

Structural bolt DIN 6914 with DIN 6916 washer and UNI 5587 nut

A threaded fastener has internal or external screw threads.[9] The most common types are the screw, nut and bolt, possibly involving washers. Other more specialized types of threaded fasteners include captive threaded fasteners, stud, threaded inserts, and threaded rods.

Other types of fastener include:

Standards & traceability

ASME B18 standards on certain fasteners

The American Society of Mechanical Engineers (ASME) publishes several Standards on fasteners. Some are:

  • B18.3 Socket Cap, Shoulder, Set Screws, and Hex Keys (Inch Series)
  • B18.6.1 Wood Screws (Inch Series)
  • B18.6.2 Slotted Head Cap Screws, Square Head Set Screws, And Slotted Headless Set Screws (Inch Series)
  • B18.6.3 Machine Screws, Tapping Screws, and Metallic Drive Screws (Inch Series)
  • B18.18 Quality Assurance For Fasteners
  • B18.24 Part Identifying Number (PIN) Code System Standard for B18 Fastener Products

For military hardware

American screws, bolts, and nuts were historically not fully interchangeable with their British counterparts, and therefore would not fit British equipment properly. This, in part, helped lead to the development of numerous United States Military Standards and specifications for the manufacturing of essentially any piece of equipment that is used for military or defense purposes, including fasteners. World War II was a significant factor in this change.

A key component of most military standards is traceability. Put simply, hardware manufacturers must be able to trace their materials to their source, and provide traceability for their parts going into the supply chain, usually via bar codes or similar methods. This traceability is intended to help ensure that the right parts are used and that quality standards are met in each step of the manufacturing process; additionally, substandard parts can traced back to their source.[10]

See also

References

  1. ^ "FASTENING | meaning in the Cambridge English Dictionary". dictionary.cambridge.org.
  2. ^ Stonecypher, Lamar (21 May 2009). "Fasteners - Their Needs and Types". Bright Hub Engineering.
  3. ^ The North American fastener industry - The industry today, archived from the original on 2008-06-13, retrieved 2009-02-08.
  4. ^ "Materials & Coatings". Fastener Solutions. Archived from the original on 2017-08-16. Retrieved 2017-01-16.
  5. ^ "Material Finishes". AALL American Fasteners.
  6. ^ "A Guide to Fasteners - Their Types & Uses". STEEL FASTENERS -THEPIPINGMART. Retrieved 2023-04-03.{{cite web}}: CS1 maint: url-status (link)
  7. ^ "A Guide to Fasteners - Their Types & Uses". STEEL FASTENERS -THEPIPINGMART. Retrieved 2023-04-03.{{cite web}}: CS1 maint: url-status (link)
  8. ^ "A Guide to Fasteners - Their Types & Uses". STEEL FASTENERS -THEPIPINGMART. Retrieved 2023-04-03.{{cite web}}: CS1 maint: url-status (link)
  9. ^ Groover, Mikell P. (2010), Fundamentals of Modern Manufacturing: Materials, Processes, and Systems (4th ed.), John Wiley and Sons, p. 767, ISBN 978-0-470-46700-8.
  10. ^ "Why Traceability Matters". B & B Electro-Mechanical. Archived from the original on 2019-04-14. Retrieved 2017-01-16.

Further reading

Wikimedia Commons has media related to Fasteners.
  • Parmley, Robert (1996). Standard Handbook of Fastening and Joining (3 ed.). McGraw Hill. ISBN 9780070485891.
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